鋁型材橫移輸送機(jī)械的設(shè)計(jì)與分析
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- 鋁型材橫移輸送機(jī)械的設(shè)計(jì)與分析
摘 要
本文在系統(tǒng)的分析了同步機(jī)構(gòu)、升降機(jī)構(gòu)和橫移機(jī)構(gòu)的的發(fā)展與現(xiàn)狀的基礎(chǔ)上，針對(duì)某公司所使用的鋁型材橫移輸送機(jī)械進(jìn)行了深入的分析和研究，并對(duì)其工作中所產(chǎn)生的如活動(dòng)機(jī)架剛度不足、橫移梁變形、固定機(jī)架剛度不足、升降行程不足和齒輪齒條脫齒等問題提出了解決方案和改進(jìn)設(shè)計(jì)。從而使得該機(jī)構(gòu)具有結(jié)構(gòu)簡單緊湊，慣性小，適應(yīng)性強(qiáng)，各參數(shù)易于調(diào)節(jié)和控制等特點(diǎn)。
本設(shè)計(jì)在橫移輸送機(jī)構(gòu)中采用了6缸液壓同步控制加齒輪齒條的結(jié)構(gòu)形式。通過對(duì)橫移機(jī)構(gòu)部分進(jìn)行的結(jié)構(gòu)設(shè)計(jì)和理論計(jì)算，以及對(duì)傳動(dòng)機(jī)構(gòu)進(jìn)行的詳細(xì)的分析計(jì)算，從而解決了在實(shí)際工作中出現(xiàn)的問題。并更好的滿足現(xiàn)有各種型材的轉(zhuǎn)運(yùn)。
關(guān)鍵字：型材輸送機(jī)械 升降機(jī)構(gòu) 橫移機(jī)構(gòu)
ABSTRACT
In this paper, at the systematic analysis on the basis of the development and status about the synchronous mechanism,hosting mechanism and sliding mechanism. For the sliding transportation machinery of a company to analysis and study.Have proposed solutions and improved designs for the problems which are arising in the work.The problems such as the activities rack's stiffness is lacking,the morph of sliding beam,the fixed rack's stiffness is lacking,the lifting stroke is not enough,rack and gear are not meshing and so on.Thus enabling the body with simple and compact structure, small inertia, adaptable, easy to adjust and control the various parameters.
In this design,the traverse transportation agencies have used the structure of six cylinder of hydraulic synchronous control and rack and gear.in this design,through the structural design and theoretical calculations about the sliding mechanism.And focus on the transmission mechanism for a detailed analysis of the calculation.Which resolved the problems in practical work, and better transit meet the needs of various sections of existing.
Keywords: sectional material conveying machinery; hoisting mechanism; sliding mechanism
目 錄
摘 要………………………………………………………………………………………Ⅰ
ABSTRACT……………………………………………………………………………………Ⅱ
1 緒 論………………………………………………………………………………………1
1.1本課題的研究意義…………………………………………………………………1
1.2 研究現(xiàn)狀分析………………………………………………………………………1
1.2.1升降機(jī)構(gòu)的現(xiàn)狀分析……………………………………………………………1
1.2.2橫移機(jī)構(gòu)的現(xiàn)狀分析……………………………………………………………2
1.2.3同步機(jī)構(gòu)的現(xiàn)狀分析……………………………………………………………3
2 型材輸送機(jī)械的整體方案分析與設(shè)計(jì)……………………………………………………4
2.1整體運(yùn)動(dòng)方案………………………………………………………………………4
2.2問題的提出與解決…………………………………………………………………5
3 橫移機(jī)構(gòu)傳動(dòng)方案的分析與擬定…………………………………………………………6
3.1橫移機(jī)構(gòu)傳動(dòng)方案的分析…………………………………………………………6
3.1.1常用的傳動(dòng)類型及特點(diǎn)…………………………………………………………6
3.1.2機(jī)械傳動(dòng)系統(tǒng)設(shè)計(jì)時(shí)應(yīng)注意的事項(xiàng)……………………………………………6
3.2傳動(dòng)方案的擬定……………………………………………………………………7
4 齒輪的設(shè)計(jì)與校核…………………………………………………………………………8
4.1力的計(jì)算……………………………………………………………………………8
4.2大齒輪的設(shè)計(jì)………………………………………………………………………8
4.2.1齒輪參數(shù)選擇……………………………………………………………………8
4.2.2齒輪幾何尺寸的確定……………………………………………………………8
4.2.3齒根彎曲疲勞強(qiáng)度計(jì)算…………………………………………………………8
4.3小齒輪的設(shè)計(jì)………………………………………………………………………10
4.3.1小齒輪參數(shù)的選擇………………………………………………………………10
4.3.2小齒輪幾何尺寸的確定…………………………………………………………10
4.3.3齒根彎曲疲勞強(qiáng)度計(jì)算…………………………………………………………10
4.4一級(jí)齒條的設(shè)計(jì)……………………………………………………………………11
4.5二級(jí)齒條的設(shè)計(jì)……………………………………………………………………12
5 軸系零部件………………………………………………………………………………14
5.1軸的設(shè)計(jì)與校核……………………………………………………………………14
5.1.1軸的用途及分類…………………………………………………………………14
5.1.2軸的材料…………………………………………………………………………14
5.1.3軸的結(jié)構(gòu)設(shè)計(jì)……………………………………………………………………15
5.1.4軸的強(qiáng)度計(jì)算……………………………………………………………………15
5.2軸承的選擇…………………………………………………………………………20
5.2.1概述………………………………………………………………………………20
5.2.2滾動(dòng)軸承的類型…………………………………………………………………21
5.2.3軸承的選擇………………………………………………………………………21
5.2.4帶座軸承的特點(diǎn)…………………………………………………………………22
5.3鍵的設(shè)計(jì)與校核……………………………………………………………………23
5.3.1鍵聯(lián)接的類型、特點(diǎn)和應(yīng)用……………………………………………………23
5.3.2鍵的選擇和強(qiáng)度校核……………………………………………………………23
5.4聯(lián)軸器的設(shè)計(jì)計(jì)算…………………………………………………………………24
6 結(jié)論………………………………………………………………………………………26
參考文獻(xiàn)……………………………………………………………………………………27
致謝…………………………………………………………………………………………28 ...
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