2000×8000大型膠帶制品平板硫化機(jī)液壓系統(tǒng)設(shè)計(jì)
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- 2000×8000大型膠帶制品平板硫化機(jī)液壓系統(tǒng)設(shè)計(jì)
摘要
本次設(shè)計(jì)題目為2000×8000大型膠帶制品平板硫化機(jī)液壓系統(tǒng)設(shè)計(jì)。平板硫化機(jī)的工作壓力是由液壓系統(tǒng)提供的。液壓技術(shù)是實(shí)現(xiàn)現(xiàn)代化傳動(dòng)與控制的關(guān)鍵技術(shù)之一，世界各國對(duì)液壓工業(yè)的發(fā)展都給予很大重視。當(dāng)前，液壓技術(shù)在實(shí)現(xiàn)高壓、高速、大功率、高效率、低噪聲、經(jīng)久耐用，高度集成化等各項(xiàng)要求方面都取得了重大的進(jìn)展，在完善比例控制，伺服控制，數(shù)字控制等技術(shù)上也有許多新成就。此外，在液壓元件和液壓系統(tǒng)的計(jì)算機(jī)輔助設(shè)計(jì)，計(jì)算機(jī)仿真和優(yōu)化控制等開發(fā)性工作方面，更日益顯示出顯著的成績。
本次設(shè)計(jì)中包含液壓系統(tǒng)的概述，液壓系統(tǒng)方案設(shè)計(jì)及工作原理圖的擬訂，液壓系統(tǒng)的設(shè)計(jì)及計(jì)算，標(biāo)準(zhǔn)液壓元件的計(jì)算及其選擇，油箱的設(shè)計(jì)過程以及閥板的設(shè)計(jì)等幾大部分。其中液壓系統(tǒng)方案設(shè)計(jì)及工作原理圖的擬訂過程是非常重要的，液壓系統(tǒng)的擬訂是整個(gè)系統(tǒng)中的最重要環(huán)節(jié)。它對(duì)系統(tǒng)的性能，設(shè)計(jì)的合理性、先進(jìn)性都有重要的作用。
在液壓系統(tǒng)的設(shè)計(jì)及計(jì)算中包含液壓系統(tǒng)的主要技術(shù)參數(shù)的確定，液壓元件的設(shè)計(jì)選取及主要參數(shù)的確定，實(shí)際工作中的各個(gè)階段的壓力值，各個(gè)工作循環(huán)過程中所需的流量的確定，油泵的計(jì)算及選取，各個(gè)工作階段所消耗的最大功率等內(nèi)容。其中液壓元件的設(shè)計(jì)選取及主要參數(shù)的確定中包括了柱塞的設(shè)計(jì)，工作缸的設(shè)計(jì)。
在標(biāo)準(zhǔn)液壓元件的計(jì)算及選取中包括電機(jī)的選取，油管內(nèi)徑的確定，液壓元件的選取和技術(shù)參數(shù)的校正等內(nèi)容。
設(shè)計(jì)說明書的最后是油箱和閥板的設(shè)計(jì)過程。
關(guān)鍵詞：平板硫化機(jī)；液壓系統(tǒng)；工作原理；液壓元件；閥板
Abstract
The theme of the design is 1800×10000 hydraulic system design of the large flat-curing. The work press of flat-curing is supplied by the hydraulic system. Hydraulic technology is one of the keys to realize modernization and control. All the countries have given much more attention on the development of hydraulic industry. At present, the hydraulic technology have made significant progress in achieving high-pressure, high-speed, high power, high efficiency, low noise, durable and highly integrated, as well as in the technology of proportional control, servo control, digital control, and so on. In addition, computer-aided design, computer simulation and optimization control of the development work of hydraulic components and hydraulic systems, demonstrated more significant results day by day.
The design includes the overview, case and initial design of working principal drawings and calculation of the hydraulic system, the calculation and selection of the hydraulic components, the process of the tank and the design of the valve plate, and so on. The case design and initial design of working principal drawings of the hydraulic are very important. Especially, the latter, which plays a vital role of the performance of the system, the reasonable and advanced of the design, is the most significant part of the system.
The design and calculation of the hydraulic system include the determination of the main technical parameters of the hydraulic system, the determination of the design, selection and the main parameters of hydraulic components, the determination of pressure values and the required flow of various process in the actual work, the calculation and selection of the pump, the maximum power consumption of various working process. And the determination of the design, selection and main parameters of the hydraulic components include the design of the plunger and the cylinder.
The calculation and selection of the standard hydraulic components, include motor selection, determination of the tubes’ inner diameter, the selection of hydraulic components and the correction of technical parameters.
The final of the manual is the design process of the tank and the valve plate.
Keywords: Flat-curing; Hydraulic system; Hydraulic components; Working principle; valve plate
目錄
第一章 引言 1
第二章 液壓系統(tǒng)的概述 3
2.1 液壓系統(tǒng)裝置主要由以下五部分組成 3
2.2 液壓傳動(dòng)具有以下一些優(yōu)點(diǎn) 3
2.3 液壓傳動(dòng)的缺點(diǎn) 4
第三章 液壓系統(tǒng)方案設(shè)計(jì)及工作原理圖的擬訂 5
3.1 液壓系統(tǒng)的主機(jī)及工藝循環(huán) 5
3.2 液壓系統(tǒng)的設(shè)計(jì)方案 5
3.3 擬訂液壓系統(tǒng)的工作原理圖 5
第四章 液壓系統(tǒng)的設(shè)計(jì)及計(jì)算 7
4.1 液壓系統(tǒng)的主要技術(shù)參數(shù)的確定 7
4.2 液壓元件的設(shè)計(jì)選取及主要參數(shù)的確定 7
4.2.1 柱塞的設(shè)計(jì) 7
4.2.2 工作缸的設(shè)計(jì) 8
4.3 油泵的計(jì)算以及選取 12
第五章 標(biāo)準(zhǔn)液壓元件的計(jì)算和選取 14
5.1 電機(jī)的選擇 14
5.2 油管內(nèi)徑的確定 14
5.3液壓元件的選取 15
第六章 油箱的設(shè)計(jì)過程 17
6.1 油箱的設(shè)計(jì)要點(diǎn) 17
6.2 油箱的尺寸計(jì)算 18
第七章 安裝板的設(shè)計(jì) 19
第八章 結(jié)論 20
致謝 21
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